Monday, January 7, 2008

THERMAL CALCULATIONS


Tool : Airflow and pressure loss calculations, EBM PAPST PLC.


POWER SUPPLY SELECTION MATRIX

No. of Slots : 06 x 6U Compact PCI

Wattage per slot : 50 watts Max.

Total Power required : (50 x 6) + 50 W for accessories 350 W

Power supply wattage : 600 W

Max. Load with 75% eff. : 450 W

Please refer to the above matrix the power supply requirement has been selected with enough back up as far as the wattage needs are considered.

The air flow needs of the enclosure are calculated considering the delta in temperature between the ambient and internal to the enclosure. Please find below various matrices for different delta T’s. Delta T is the difference in temperature between the ambient air outside the system and the maximum permissible operating temperature within the system. For example some applications have a permissible temperature rise of 10 degrees within the system. The maximum temperature could be governed by a particular component rating. For various iterations we are considering the Delta T from 3 degree C onwards.
After entering the values in the two fields press CALCULATE. Two figures (M3/sec and CFM) will then appear that represent the airflow required to eradicate the level of waste heat.
Having calculated the airflow needed it is then necessary to establish what back pressure the fan needs to overcome to deliver the required flow rate.
In a large number of applications air is either blown into a cabinet or enclosure or extracted from it. This may occur through a large singular square slot or round hole, or alternatively, a series of slots and holes in varying arrangements. For example if a large square aperture has a series of slots punched out in the metal work in a grid like arrangement. Unless the openings be they square or round are singular, the design reduces the open area available for air to move through and increases the back pressure the fan has to work against.
The second stage of the tool therefore calculates the overall smallest available "open" area for air to pass through and culminates in a figure for back pressure in PASCAL’s. By clicking on either the SQUARE SLOT tab you will automatically select the input fields for the relevant design.
Using the square slot as an example, first enter the number of slots; this may be one entire slot or more usually a number of slots. Then enter the length and breadth (mm) of the slots. By pressing CALCULATE the result will be shown in meters2 and is the total available open area for air to travel through. The very last data field will now also show the Pressure loss the fan needs to overcome to deliver the required airflow.
This will now provide you with two measurements
1) Airflow in CFM needed to remove the waste heat form the system. This has been calculated based on the inputted data of Power (watts) and the permissible temperature rise (DELTA-T) within the system.
2) Pressure in PASCAL’s that the fan needs to overcome to deliver the calculated required airflow.
These values can now be used to help determine the correct fan or fans needed to cool your application by matching up your pressure and airflow results to the fan performance curves available under the data sheet section of our website. You may also use the Airflow result as one of the specifying criteria for our interactive fan selector
Even if you have a large singular slot or hole creating minimal back pressure there will most likely be a requirement for you to fit a protective finger guard (s) to the system that will have an effect on flow rate. Depending on the type of guard metal or plastic, the open area for air to flow through will be typically decreased by 7-10%. In this design the air entry opening is 120mm x 60 mm. So typically for pressure loss calculations we need to consider only 10% less for practical calculations. So an effective honeycomb opening of 110mm x 55mm will result in a pressure loss of 14.848 pa.
The design tool will give good approximations for the required airflow and the back pressure the fan(s) have to overcome to deliver it. However due to the wide variation in system design, particularly component layout, architecture and densities, the tool has to assume an unpopulated system.
Therefore once the pressure drop figure in PASCAL’s is obtained, it is possible to increase the accuracy of the results by factoring in the effects of the system being full of electronics.
For example: if it is estimated that the system will be 80% full of components, simply take the pressure loss result and add 80% of it again. This will not account for the particular configuration of the system in terms of how and where components are located and the airs' flow path, but will help to account for increased overall density.
In Project Code #0900412001 the above example holds good, so for the fan selection the select a pressure drop of 14.848 plus 80%. i.e. 26.73 pa.

For detailed calculator please log on to http://www.papstplc.com/tools/calculators/calculators


The general data fed into the calculator for the air flow and the pressure drop is as follows:

Power(watts) : 450
No. of slots : 06
Length(mm) : 60
Breadth(mm) : 120

i) When Delta T is 3 deg C
1. The air flow requirement in CFM is 277.513
2. The pressure drop in pa is . 26.73

ii) When Delta T is 4 deg C
1. The air flow requirement in CFM is 208.135
2. The pressure drop in pa is . 26.73

iii) When Delta T is 5 deg C
1. The air flow requirement in CFM is 166.508
2. The pressure drop in pa is . 26.73

iv) When Delta T is 6 deg C
1. The air flow requirement in CFM is 138.757
2. The pressure drop in pa is . 26.73

v) When Delta T is 7 deg C
1. The air flow requirement in CFM is 118.934
2. The pressure drop in pa is . 26.73

vi) When Delta T is 9 deg C
1. The air flow requirement in CFM is 92.504
2. The pressure drop in pa is . 26.73
vii) When Delta T is 8 deg C
1. The air flow requirement in CFM is 104.067
2. The pressure drop in pa is . 26.73

viii) When Delta T is 10 deg C
1. The air flow requirement in CFM is 83.254
2. The pressure drop in pa is . 26.73

Figure 1: fan selection Matrix

Figure 2: Flow rate vs. Pressure loss



Considering the above chart one fan P/N 5112N each for suction and exhaust is considered enough to keep the Delta T within the admissible limits. The fan selected is of 147 CFM and the pressure drop is about 26.73 Pascal. Both criteria are met as per the chart above. More over we proposed to use one fan for forced air ventilation at the sides and two similar fans for suction one each for the electronics and the power supply unit.

Friday, January 4, 2008

Compare Touch screen technologies



1. Introduction 2
2. Comparing CRT and Flat Panel Displays 3
3. Touch Panel Technology 5
4. Applications of Touch screen 7
5. Different Technologies 8
6. Comparing Different Technologies 10
7. Benefits of Touch screen interface 12



1.INTRODUCTION

The use of a touch screen interface for the control and input of a given computer system is becoming more popular on the plant floor and other hazardous environments. At one point keyboards were the only means of interfacing with a PC until the development of a "pointing device" i.e., the mouse. Since then other pointing devices have gained favor such as joysticks and track-balls. Today, virtually all software applications require the use of a pointing device such as a mouse.
Another such "pointing device" is a touch screen which is the most direct form of operator interface since the operator is touching the actual area of the screen they want activated. It also serves as an intuitive tool for operators that are not as familiar with basic computer pointing devices. Touch screens have found their way onto the plant floor for a number of reasons. One of these reasons is to eliminate the need for a keyboard or traditional mouse and provide operators with graphical icons that represent the specific task at hand. This serves to keep operators focused on the application and can be used by virtually all operators of regardless of their level of computer knowledge.
Another consideration for touch screen technology in lieu of a traditional mouse/keyboard is the fact it is more industrial grade and resilient to the elements found on the traditional plant floor. Most touch screen technologies can also be used with a gloved hand eliminating the need for the operator to remove their gloves prior to operating the computer system.
Touch is one of the simplest, most instinctive, and universal human actions. There are several reasons to use touch technologies, which include limiting an end-user's access to a computer in kiosk-type applications as well as harsh environments where data entry needs to be balanced against sealing and protecting the computer. Touch technologies allow both of these applications to be retrofitted to computers utilizing one of several technologies currently available. A touch screen is the simplest, most direct way for a person to interact with a computer. Though it is a relatively new technology - two of the larger touch screen manufacturers claim to have started their operations in the 70s - the basic way users interact with a touch screen is age old: you point to what you want. It's intuitive for virtually every child and adult in the world. Companies in a broad cross-section of industries have successfully harnessed the power of a touch screen for a wide variety of applications. Airlines use them to simulate aircraft cockpits and train their pilots to fly. Realtors use them to put full-color images of homes for sale a fingertip away from homebuyers. Greeting card companies use them to let customers create their own one-of-a-kind cards. Restaurants use them to simplify their point-of-sale terminals. Medical schools use them to teach student nurses how to respond to crisis situations.



2.COMPARING CRT AND FLAT PANEL DISPLAYS

The two most common types of monitors that are being used today are CRT (Cathode Ray Tube) monitors and LCD (Liquid Crystal Display) monitors. CRT type monitors are the traditional monitors that we have been using for years. LCD type monitors are based on a newer technology and are becoming very popular, mainly because they have great space and energy saving advantages over CRT monitors. CRT and LCD monitors are based on completely different technologies, and thus have quite different display characteristics

Physical Size
One of the biggest advantages of LCD monitors is that they are compact and lightweight. An LCD monitor is based upon a very thin screen as opposed to the bulky tube of a CRT monitor. This means that not only do they take up less of your desktop space; they can also be used in many places where a larger CRT monitor cannot fit. A 12.1" LCD monitor with a stand takes up only about one-third of the desk space of a typical 14" CRT monitor.

Display Size
Thanks to advances in LCD technology, color flat panel LCD monitors are now available that are comparable in screen size to traditional CRT monitors. A 12.1" LCD display has only a slightly smaller viewing area than a typical 14" CRT monitor. Newer, larger LCD monitors are also appearing that have 15", 17", and even larger screen sizes that are comparable to the largest CRT monitors. One thing to note is that LCD monitors are typically sized by their actual viewable diagonal measurement, but CRTs typically are not. For example, the viewable area on a 17" LCD monitor will typically measure 17" diagonally, but the viewable area on a CRT monitor will typically only measure 16" diagonally.
Colors
Most CRT monitors are capable of displaying unlimited colors. Some LCD monitors are only capable of hundreds or thousands of colors, but many of the newer LCD's are capable of unlimited colors.
Resolution
An important issue with LCD monitors is resolution. CRT monitors are usually capable of displaying multiple video resolutions, each with the same quality. LCD monitors, however, usually has what is called a Native resolution, or the resolution that it displays best. The native resolution is generally the highest resolution that the LCD can display and this is the display resolution that will appear the crispest/sharpest.

Brightness
Typically, brightness is not a concern with CRT monitors. LCD monitors are backlit and have different levels of brightness. The brightness rating for an LCD monitor is commonly referred to as 'nits', and commonly ranges from 70 to 250 nits. The higher the nits, the brighter the display
Viewing Angle
Another issue with the LCD monitor is the viewing angle. A CRT screen can be looked at from a very wide angle, practically from the side, but an LCD monitor typically has a smaller viewing angle, needing to be viewed more directly from the front. From the side, the image on an LCD screen can seem to disappear, or invert colors. Newer displays that are coming out have wider viewing angles so this is not as much of an issue as it has been in the past.
Power Consumption and Radiation Emission

Besides being compact and space saving, LCD displays offer several other benefits. For one, LCD monitors consume much less energy than CRT monitors. This makes the LCD great for laptop and portable computers. Secondly, CRT monitors are known to emit harmful radiation, whereas LCD monitors do not.

Price

CRT monitors are generally more affordable than LCD monitors. In the past LCD monitors have been very expensive but their costs have come down quite a bit in the last 1-2 years. One thing to consider is the up-front cost versus the long-term cost. A CRT monitor will cost less up front but will use more energy than a flat panel monitor. An LCD monitor will cost more up front but will conserve energy in the long run. The energy savings may not be much for an individual user, but if you are looking at a corporate office where 50 displays are in use, the energy savings might be more of an issue



3.Touch Panel Technology

How it works?
Most of the technologies discussed here operate on the principle of dividing the screen image area into a predetermined grid (dependent upon screen size and resolution capabilities). Touching one of the quadrants of the menu selection causes a subroutine to execute in the same manner as typing the command at the prompt line or you would with a mouse. The first touch screen was created by adding a transparent surface to a touch-sensitive graphics digitizer and sizing it to fit a computer monitor. The purpose was to increase the speed data that could be entered into a computer. Today, the touch screen has been transformed into a more user-friendly and environmentally robust replacement for the computer keyboard and mouse. Because of that, touch is changing the world. With a touch screen, people with little or no computer experience can instantly work with complex software programs, without even being aware they're doing it. And computers can go to work in places where a keyboard or mouse would too cumbersome, fragile, or impractical.

A basic touch screen has three main components: a touch sensor, a controller, and a software driver. The touch screen is an input device, so it needs to be combined with a display and a PC or other device to make a complete touch input system.










1. Touch Sensor
A touch screen sensor is a clear glass panel with a touch responsive surface. The touch sensor/panel is placed over a display screen so that the responsive area of the panel covers the viewable area of the video screen. There are several different touch sensor technologies on the market today, each using a different method to detect touch input. The sensor generally has an electrical current or signal going through it and touching the screen causes a voltage or signal change. This voltage change is used to determine the location of the touch to the screen.




2. Controller
The controller is a small PC card that connects between the touch sensor and the PC. It takes information from the touch sensor and translates it into information that PC can understand. The controller is usually installed inside the monitor for integrated monitors or it is housed in a plastic case for external touch add-ons/overlays. The controller determines what type of interface/connection you will need on the PC. Integrated touch monitors will have an extra cable connection on the back for the touch screen. Controllers are available that can connect to a Serial/COM port (PC) or to a USB port (PC or Macintosh). Specialized controllers are also available that work with DVD players and other devices. 3. Software Driver
The driver is a software update for the PC system that allows the touch screen and computer to work together. It tells the computer's operating system how to interpret the touch event information that is sent from the controller. Most touch screen drivers today are a mouse-emulation type driver. This makes touching the screen the same as clicking your mouse at the same location on the screen. This allows the touch screen to work with existing software and allows new applications to be developed without the need for touch screen specific programming. Some equipment such as thin client terminals, DVD players, and specialized computer systems either do not use software drivers or they have their own built-in touch screen driver.
So it is clear that the touch sensor and the software are the important links for any touch screen panels. There are different kinds of Sensor technologies available. Each technology has its on merits and drawbacks depending on the application and the environment.





4.APPLICATIONS OF TOUCH SCREENS

Regardless of the industry or application, the essential benefits touch screen technology provides remain unchanged:
§ Touch screens enable people to use computers instantly, without any training whatsoever
§ Touch screens virtually eliminate operator errors because users select from clearly defined menus 
§ Touch screens eliminate keyboards and mice, which many find intimidating and cumbersome to use
§ Touch screens are rugged enough to stand up to harsh environments where keyboards and mice often get damaged
§ Touch screens provide fast access to any and all types of digital media, with no text-bound interface getting in the way
§ Touch screens ensure that no space - on the desktop or elsewhere - is wasted, as the input device is completely integrated into the monitors
§ Simplifies the User/MPC interface
§ Durable in harsh conditions
§ Suitable for all environments
§ Greater accuracy
§ Smaller footprint

Where is Touch Used?

§ In Military command and control applications
§ In Kiosks
§ In industrial environments for control and automation
§ In hospitals
§ In retail locations
§ At tourist destinations
§ In schools for computer based training
§ Assistive technology



5.DIFFERENT TECHNOLOGIES

1. Resistive Technology





A thin glass substrate is "sandwiched" in between two layers of a plastic overlay. On the surface of the glass substrate is a tin oxide coating onto which a slight electrical current is constantly applied. The plastic overlay and the glass substrate are separated by hundreds of microscopic dot separators. When pressure is applied to the outside of the plastic overlay the two currents touch and a ground occurs. The X and Y coordinates of the touch are then detected by the touch screen controller card that is installed in the PC.

2. Capacitive Technology

A glass substrate with a tin oxide coating is charged with a slight electrical current. When the human hand touches the surface it causes a current draw at that point. The X and Y coordinates can then be determined from that point. It is a durable technology that is used in a wide range of applications including point-of-sale systems, industrial controls, and public information kiosks. It has a higher clarity than resistive technology, but it only responds to finger contact and will not work with a gloved hand or pen stylus.













3.Surface Acoustical Wave (SAW) Technology




A set of transducers emits a mechanical "wave" across the horizontal axis and vertical axis via reflective arrays. Receivers on the other side pick up the flow of these waves. If the surface of the screen is touched then a disruption in the wave occurs and the software determines the X and Y coordinates. . The SAW screen is a good choice for applications where image clarity is important, but it may not perform well in extremely dirty or dusty environments. Responds to finger or soft rubber tipped pointers.

4.Pen touch Capacitive Technology

Pen Touch Capacitive touch screen technology screen combines durable capacitive technology with a tethered pen stylus. The screen can be set to respond to finger input only, pen input only, or both. The pen stylus is a good choice for signature capture, on-screen annotations, or for applications requiring precise input.

5. Near Field Imaging technology

Near Field Imaging touch screen technology as one of the custom LCD touch monitor solutions it is an extremely durable screen that is suited for use in industrial control systems and other harsh environments. This rugged screen type is not affected by most surface contaminants, scratches, or vibration. Responds to finger or gloved hand

6. Infrared Technology

Infrared touch screen technology with the Plasma display solutions this is the only type of touch technology that we have available for large displays such as 42-inch Plasma screens. It is a durable technology that offers high image clarity. Responds to any input device or stylus.




6.Comparing Different Technologies.


§ 4-Wire Resistive Touch screens

Advantages

High touch resolution
Pressure sensitive, works with any stylus
Not affected by dirt, dust, water, or light
Affordable touch screen technology
Disadvantages
75 % clarity
Resistive layers can be damaged by a sharp object
Less durable then 5-Wire Resistive technology

§ Capacitive Touch screens
Advantages
o High touch resolution
o High image clarity
o Resistant to scratching
o Not affected by dirt, grease, moisture



Disadvantages
o Must be touched by finger, will not work with any non- conductive inputs, Cannot be used with gloves.
§ Infrared Technology
Advantages
o Good clarity
o Can be used with gloved hands
Disadvantages
o Not suitable for direct wash down
o Subject to activation by flying objects

§ Surface Acoustical Wave (SAW) Technology
Advantages
o Good clarity
o Can be used with gloved hands
High transmissivity - >92%
High resolution - 900 x 900, smooth mouse tracking and small target activation
Low parallax with spherical screen that conforms to CRT faceplate
Impervious to scratching by all but the hardest materials
Only technology with Z axis control

Disadvantages
o Pressure hosedown may cause unwanted target selection
o Dust, oil or grease on surface of touch screen may cause malfunction or unwanted target selection


WHICH TECHNOLOGY IS BEST?
Once the decision to use a touch screen has been made the next decision is which touch screen technology is best. This can easily be determined by looking at the application, where the touch screen will be used and the environment it will be operating in. There is four touch screen technologies that are generally used: Resistive, Infrared, Capacitive and Surface Acoustical Wave (SAW). They all have their pros and cons as outlined below. Capacitive for example cannot be used with gloves but can be washed down whereas Infrared can be used with gloves but should not be washed down.

In India capacitive touch technology or SAW is recommended for all application because of its ability to perform in contaminated environments. Contaminants such as grease, liquid and dust do not interfere with the touch screen's operation. It is the most durable and robust touch screen available today and to maintain watertight seal, can be set off by wash down

7.Benefits of Touch Interface

Many years ago, touch screens were an exotic, expensive interface for demanding applications like air-traffic and nuclear power-plant control. Not anymore! Companies across a broad spectrum of industries have successfully harnessed the power of touch for a wide variety of applications. Yet the essential benefits provided by touch technology remain unchanged
Fast, faster, fastest
Touch screens provide fast access to any and all types of digital media, with no text-bound interface getting in the way. It takes time for the user to grab a mouse or use a keyboard or trackball and coordinate it with what needs to be activated on the display. Faster input can mean better customer service in restaurants, hotels, movie theaters, and retail stores, which results in increased customer loyalty. In other cases, such as in-vehicle control or security equipment, being even one second faster can make all the difference.
Touch makes everyone an expert
Reaching out for what you want is an instinctive gesture. Using touch is just as simple: you simply point at what you want. Although some people still shy away from computer keyboards, mice, or trackballs, there is no hesitation when they can just touch a screen. Users feel comfortable that they cannot "do anything wrong"; they instinctively understand how to use the interface. Touch screen systems make everyone an "expert user" from the first touch—whether it’s a person consulting a kiosk, a worker controlling an industrial process, a nurse entering a patient’s information, or a waiter entering an order
Reduced costs
Using a touch interface can effectively increase operator accuracy, reduce training time, and improve overall operational efficiencies, thus keeping costs down. In the retail environment, for example, a properly designed touch interface can improve each operator’s accuracy, while maintaining optimum checkout speeds. Users can respond quickly without making significant errors. Also, touch-based point-of-sale (POS) systems streamline the returns and refunds process by reducing the time it takes a customer to return merchandise; they also improve loss-prevention management. In addition, compared to traditional training methods, using touch screens can drastically reduce training time, since touch technology is intuitive and requires no special skills to learn. Moreover, the flexibility of touch technology can significantly contribute to cost reductions: it creates operational efficiencies by simplifying procedures and reduces the need for additional capital investment.
Compact and Handy
Space is valuable, so you want to use it as efficiently as possible. Touch monitors ensure that no space—on the desktop or elsewhere—is wasted, since the input device is completely integrated into the display. Flat LCD touches monitors help save even more space. And there are no keyboard or mouse cords in front of the monitor to get tangled or damaged, or to gather dust
Durable and Easy to Clean
A touch screen is made of glass or a similar hard-coated surface. So it’s easy to clean and therefore extremely well suited for the typical environments found in restaurants, hospitals, and the food and pharmaceutical industries. Most of the touch screens can be used with gloves, which is great for applications where hygiene is particularly important or where temperature or workplace safety rules require the use of gloves. We offer touch screen systems that are not affected by dirt, dust, grease, or liquid droplets. They are even rugged enough to stand up to harsh environments where keyboards and mice often get damaged

When ease of use is required
Touch screen-based systems virtually eliminate errors because users select from clearly defined menus. The information on each screen is limited in number and options, thus providing step-by-step, fail-safe sequences to guide the user through complex procedures. This greatly simplifies medical diagnostics applications—for example, where voluminous databases must be accessed quickly and easily. Touch screens are also useful in simplifying process-control applications involving many buttons or switches, and for applications where system contents require protection from unauthorized entry.

Making COTS electronics to work for extended temperature

My point is to make the commercially available of the shelf elctronics boards to use in tndustrial and military environment with externally hardening the electronics.

The concerens are as follows:

  1. Temperature
  2. Shock
  3. Vibration
  4. Humidity
  5. EMI/EMC

Out of the above we shall explain the temperature hardening in this article.

Earlier days the computing electronics were required to be operated in the controlled environment. So air conditioning e\was a necessary. These days all the electronics components are tropicalised and they operate at a very wide temoerature range. SO selecting the right componet and the cooling techniques are very important in extending the the temperature range of the COTS item.

If that is also not possible www.aayurtech.com has developed a temperature controlled enclosure to heat and cool the electronics. Heting is asimple mechanism. But for cooling we can use either peltier TEC chips or liquid cooling for only for the targeted electronics.

Coming chapters will deal with other aspects of ruggediastion.